At Photoneo, we are proud to announce our collaboration with Yaskawa to deliver groundbreaking solutions, revolutionizing the palletizing and depalletizing landscape. By merging Photoneo’s state-of-the-art 3D vision technology with Yaskawa’s robust robotic systems, we are setting new standards for automation in warehouses and distribution centers. But how did the entire journey materialize? It all starts with PackMaster. 

Introducing PackMaster: A Flexible Palletizing Solution

In collaboration with Yaskawa Nordic AB, WSR Solutions developed PackMaster, a flexible palletizing solution that evolves with customer needs. Designed for businesses looking to enhance their palletizing processes, PackMaster offers a modular approach that can start with a manual operation and seamlessly upgrade to a fully automated system as demands increase.

Traditional palletizing, especially for mixed products, often involves extensive manual labor and complex logistics. PackMaster addresses these challenges head-on with its Single Robot and Twin Robot configurations, capable of handling pallets and roll containers alike. At the heart of this automation is the integration of multiple Photoneo MotionCam-3D cameras, enabling real-time 3D vision that ensures accurate identification and placement of products.

Real-World Impact: How PackMaster Works

PackMaster enhances operational efficiency through several key processes:

• Inbound Verification: The system confirms that incoming boxes are correctly oriented, streamlining downstream processing and minimizing errors.

• Dynamic Collision Avoidance: Yaskawa’s RapidPlan technology calculates collision-free motion paths in real-time, ensuring safe operations even in busy environments.

• Continuous Pallet Inspection: Each box placement is verified by a 3D camera, ensuring adherence to the “built plan” and allowing for quick adjustments if needed.

• Precision Placement at Heigh: Our technology provides data to calculate precise placement values, safeguarding against damage as pallets grow in height and weight.

The benefits of PackMaster extend beyond just automation. Companies utilizing this solution can enjoy optimal space utilization, improved stability during transport, increased throughput, and enhanced quality control—all while maintaining adaptability to meet future demands.

AI-Powered Depalletization

In addition to palletizing, our collaboration with Yaskawa has yielded an AI-driven depalletization solution that transforms warehouse unloading processes. By leveraging Photoneo’s advanced 3D Vision sensors and an AI Neural Network capable of processing over 1,000 boxes per hour with an astounding 99.7% accuracy, we are redefining operational efficiency.

This system can adapt to various shapes and materials, making it versatile enough to handle the diverse challenges presented by modern warehouse environments. It is designed for immediate deployment, enabling businesses to modernize their operations without lengthy integration timelines.

Enhanced Logistics with Photoneo Sensors

The integration of Photoneo’s 3D Vision sensors with Yaskawa’s Delayering module marks another significant advancement in logistics automation. This combination allows for the rapid picking of entire layers of products – whether boxes, bottles, or mixed goods – maximizing speed and efficiency in high-speed logistics operations.

Our robot-agnostic design ensures that this system can seamlessly integrate with any robotic platform, enhancing flexibility and adaptability across various applications.

A Shared Vision for the Future

At Photoneo, we are excited about the possibilities our partnership with Yaskawa brings to the logistics sector. By combining our innovative 3D vision technology with Yaskawa’s industrial strength, we are empowering businesses to streamline their operations, enhance productivity, and adapt to the fast-paced demands of the modern marketplace.

Together, we are not just automating processes; we are paving the way for a smarter, more efficient future in logistics. Join us as we continue to explore new frontiers in automation, ensuring that our customers remain at the forefront of the industry.